BLUE MET – XS SPUTTERING

HIGH VACUUM BATCH METALLIZER

 

BLUE MET – XS SPUTTERING

 

BLUE MET – XS is a batch coating system designed for high-vacuum metallization using sputtering technology, particularly suitable for automotive applications. The system integrates glow discharge cleaning and provides uniform metallic coatings on plastic components.

The deposition process uses two dual linear magnetron sputtering cathodes and supports different target materials to achieve a wide range of finishes, including bright aluminium, chromium, nickel-chromium, copper and stainless steel. Suitable substrates include ABS, PC, PC+ABS, PMC, ASA and PA 6.6, provided they can withstand process temperatures of approximately 80 °C.

The machine features a vertical-axis vacuum chamber with two swinging half-chambers, each equipped with a planetary workholder system. Its high-vacuum pumping system combines a rotary pump, Roots pump, diffusion pump and cryogenic unit, providing fast achievement of the vacuum conditions required for the coating process.

The system is managed by a Siemens Simatic S7-1500 PLC, combined with an industrial PC and a 15″ touch-screen operator interface. The supervision software provides real-time process monitoring, recipe and production program management, alarm recording and different operator access levels. A VPN connection is also available for remote technical support.

TECHNICAL DATA

Deposition technology Magnetron Sputtering
Vacuum chamber Vertical, with 2 swinging half-chambers
Workholder system 2 planetary systems
Workholder dimensions Ø 750 × 1500 mm
Mechanical pump 630 m³/h
Roots pump 5,500 m³/h
Diffusion pump 20,000 l/s
Cryogenic unit 200,000 l/s
Vacuum operating range 1.5 × 10-5 – 1.5 × 10-2 mbar
Nominal coating thickness 25–120 nm
Sputtering generators 2 × 90 kW DC
Glow discharge generator 10 kW MF AC
Control system Siemens Simatic S7-1500
Operator interface 15″ touch screen
Installed power 245 kW
Power supply 400 V, 3 Ph + T, 50 Hz
Machine dimensions 6500 × 2800 mm
Maximum height 2700 mm
Recommended installation area 8000 × 3500 mm

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