BLUE MET – XS SPUTTERING
HIGH VACUUM BATCH METALLIZER
BLUE MET – XS SPUTTERING
BLUE MET – XS is a batch coating system designed for high-vacuum metallization using sputtering technology, particularly suitable for automotive applications. The system integrates glow discharge cleaning and provides uniform metallic coatings on plastic components.
The deposition process uses two dual linear magnetron sputtering cathodes and supports different target materials to achieve a wide range of finishes, including bright aluminium, chromium, nickel-chromium, copper and stainless steel. Suitable substrates include ABS, PC, PC+ABS, PMC, ASA and PA 6.6, provided they can withstand process temperatures of approximately 80 °C.
The machine features a vertical-axis vacuum chamber with two swinging half-chambers, each equipped with a planetary workholder system. Its high-vacuum pumping system combines a rotary pump, Roots pump, diffusion pump and cryogenic unit, providing fast achievement of the vacuum conditions required for the coating process.
The system is managed by a Siemens Simatic S7-1500 PLC, combined with an industrial PC and a 15″ touch-screen operator interface. The supervision software provides real-time process monitoring, recipe and production program management, alarm recording and different operator access levels. A VPN connection is also available for remote technical support.
TECHNICAL DATA
| Deposition technology | Magnetron Sputtering |
| Vacuum chamber | Vertical, with 2 swinging half-chambers |
| Workholder system | 2 planetary systems |
| Workholder dimensions | Ø 750 × 1500 mm |
| Mechanical pump | 630 m³/h |
| Roots pump | 5,500 m³/h |
| Diffusion pump | 20,000 l/s |
| Cryogenic unit | 200,000 l/s |
| Vacuum operating range | 1.5 × 10-5 – 1.5 × 10-2 mbar |
| Nominal coating thickness | 25–120 nm |
| Sputtering generators | 2 × 90 kW DC |
| Glow discharge generator | 10 kW MF AC |
| Control system | Siemens Simatic S7-1500 |
| Operator interface | 15″ touch screen |
| Installed power | 245 kW |
| Power supply | 400 V, 3 Ph + T, 50 Hz |
| Machine dimensions | 6500 × 2800 mm |
| Maximum height | 2700 mm |
| Recommended installation area | 8000 × 3500 mm |


